Lead-Acid Battery Recycling Plant
Capacity: 1-10 TPH
Acceptable Scrap: Car Battery, UPS Battery, Storage Battery etc
Final Material: Lead Grids, Plastic, Acid, Separators.
The battery recycling plant employs a proprietary mechanism process that effectively separates the lead and plastic components from lead-acid batteries. The lead produced by this process is of 97% purity. This eco-friendly method is a more sustainable alternative to traditional pollution-based processes, such as burning and chemical processing.
The battery recycling plant comprises a series of machinery and equipment, including a shredder, vibration screen, conveyor, granulators, washing tank, hopper, screw conveyor, and gravity separation table (shaking/shaker table), which collectively facilitate the recycling process from the inlet of waste batteries to the production of recycled lead.
Our company has developed an innovative waste lead-acid battery recycling system that employs a range of cutting-edge technologies. The process begins with the breaking and separation of lead batteries, followed by the separation of acid, lead paste, lead grids, and plastic. The battery is fed into a shredder via a conveyor belt, then undergoes granulators and a water power sorting system. This allows for the separation of plastic and lead grids and paste based on their density. The electrolyte in the battery, or waste acid, is then derived and recycled in the waste acid treatment system.
Lead Grids Separators Plastic Lead Paste
How are lead acid batteries recycled – the recycling process explained?
The recycling of lead acid batteries involves 2 main steps;
The first step, is referred to as battery breaking, and literally smash the batteries in a four shaft shredder and then extracting the component parts including lead paste, metallic plates and connectors, polypropylene and other plastics, and acid electrolyte into streams that are handled in the subsequent recycling steps.
The sulfuric acid can be converted to Sodium Sulfate which is commonly used in fertilisers and laundry detergents and the plastic polypropylene container is output as pellets for reuse in new battery containers and other plastic products.
Secondary lead refining
The lead, in the form of lead metal and paste, from the breaking and separation process, is refined in a secondary lead smelting process, that produces lead in bullion form.
MINGXIN RECYCLING design and manufacture various shredders and recycling machines, with custom recycling lines and solutions for processing plastic film, PET bottles, rubber tire, scrap metal, municipal solid waste, medical, chemical and industrial waste, etc.
No. 15, Industrial Avenue, Shicheng County, Jiangxi Pro, PR China
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